Background

Slug discharges and media burnout became routine as high humidity and poor drain layouts pushed oily condensate through in bursts. The plant faced recurring O&G exceedances and growing compliance pressure.

Challenge

  • 8/10 pain intensity: slug spikes burned out media in <6 months.
  • Recurring exceedances threatened compliance and audits.
  • Maintenance load stretched technicians with premature swaps.

Solution

  • Installed OWS7000 with Reactis™ additive for high-load humid conditions.
  • Reconfigured drains and equalization piping to prevent slug surges.
  • Shifted to SERVKIT7000 predictable maintenance cycles (<30 min service).

Results

  • 0 exceedances through storm season.
  • 4× media life in humid/high-load conditions compared to pre-install cycles.
  • 30 min PM kept maintenance lean and predictable.
  • Stable year-round compliance across high humidity conditions.
“Storm season used to mean alarms, overflow, and media swaps. The OWS7000 gave us stable performance — compliance is no longer a moving target.”
— Environmental Engineer, Southeast Packaging Plant
Joruva OWS7000 oil-water separator product image
Joruva OWS7000 — oil-water separator

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